{"id":3421,"date":"2025-12-10T10:39:03","date_gmt":"2025-12-10T09:39:03","guid":{"rendered":"https:\/\/www.korn-consult.com\/optimization-of-quality-control-and-scrap-reduction-in-the-production-process\/"},"modified":"2025-12-10T10:40:48","modified_gmt":"2025-12-10T09:40:48","slug":"optimization-of-quality-control-and-scrap-reduction-in-the-production-process","status":"publish","type":"post","link":"https:\/\/www.korn-consult.com\/de\/optimization-of-quality-control-and-scrap-reduction-in-the-production-process\/","title":{"rendered":"Optimierung der Qualit\u00e4tskontrolle und Reduzierung des Ausschusses im Produktionsprozess"},"content":{"rendered":"\n
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Nach einer erheblichen Kapazit\u00e4tserh\u00f6hung sah sich der Kunde mit einer Ausschussrate von mehr als 10 % in seinem Umspritzprozess konfrontiert. Die gr\u00f6\u00dfte Herausforderung war das Fehlen eines zuverl\u00e4ssigen Pr\u00fcfmittels, wodurch eine pr\u00e4zise Fehlererkennung nahezu unm\u00f6glich war. Daher konnten weder die Quelle der NOK-Teile noch die tats\u00e4chliche Prozessf\u00e4higkeit eindeutig identifiziert werden.<\/p>\n

Unsere Berater von KCG<\/strong> f\u00fchrten eine vollst\u00e4ndige Analyse des Produktionsprozesses und des Bauteildesigns durch. Durch den Einsatz strukturierter Probleml\u00f6sungsmethoden wie ISHIKAWA, 5-Why, IS-IS-NOT und Fehlerbaumanalyse sowie statistischer Instrumente wie DOE, MSA, SPC, Ma\u00dfberichte und 3D-Scans konnten wir die Hauptfaktoren f\u00fcr die Qualit\u00e4tsprobleme identifizieren. Die t\u00e4gliche Abstimmung mit den Taskforces des Kunden gew\u00e4hrleistete volle Transparenz und schnelle Entscheidungsfindung.<\/p>\n

Ein entscheidender Durchbruch gelang mit der Entwicklung und Implementierung eines tempor\u00e4ren Go\/No-Go-Schnellpr\u00fcfmittels (ICA)<\/strong>. Dadurch konnte der Kunde NOK-Teile direkt im Werk aussortieren und die Ausschussrate von \u00fcber 10 % auf unter 5 % reduzieren. Weitere Analysen zeigten, dass das Bauteildesign und der Prozess die engen Toleranzen von \u00b10,2 mm nicht zuverl\u00e4ssig einhalten konnten und das bestehende EOL-Messsystem nicht in der Lage war, diese Pr\u00e4zision zu kontrollieren.<\/p>\n

Um diese L\u00fccke zu schlie\u00dfen, entwickelten wir ein neues, hochpr\u00e4zises Go\/No-Go-Pr\u00fcfmittel f\u00fcr die 100%ige EOL-Pr\u00fcfung und Dokumentation. Das neue System erf\u00fcllt die Anforderungen der AIAG MSA 4. Ausgabe und erm\u00f6glicht eine zuverl\u00e4ssige Identifikation von NOK-Teilen, wodurch eine langfristige Prozessstabilisierung unterst\u00fctzt wird. Zus\u00e4tzliche Workshops, Wertstromanalysen, R@R-Studien und Layoutoptimierungen halfen dem Kunden, den OK-Aussto\u00df zu steigern und den Ausschuss nachhaltig zu reduzieren.<\/p>\n

Haben Sie \u00e4hnliche Herausforderungen in der Qualit\u00e4tskontrolle oder Ausschussreduzierung?<\/strong>
Kontaktieren Sie uns noch heute: Unsere KCG-Experten unterst\u00fctzen Sie gerne bei der Stabilisierung Ihrer Prozesse und der Steigerung Ihrer Produktionsleistung.<\/h2>\n<\/div>\n <\/div>\n <\/div>\n <\/div>\n<\/section>","protected":false},"excerpt":{"rendered":"","protected":false},"author":3,"featured_media":3417,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[29],"tags":[],"class_list":["post-3421","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-fallstudien"],"acf":[],"yoast_head":"\nOptimierung der Qualit\u00e4tskontrolle und Reduzierung des Ausschusses im Produktionsprozess - KORN CONSULT GROUP<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.korn-consult.com\/de\/optimization-of-quality-control-and-scrap-reduction-in-the-production-process\/\" \/>\n<meta property=\"og:locale\" content=\"de_DE\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Optimierung der Qualit\u00e4tskontrolle und Reduzierung des Ausschusses im Produktionsprozess - 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