{"id":3596,"date":"2026-01-21T10:12:41","date_gmt":"2026-01-21T09:12:41","guid":{"rendered":"https:\/\/www.korn-consult.com\/reducing-scrap-and-restoring-confidence-in-quality-control\/"},"modified":"2026-01-21T10:13:49","modified_gmt":"2026-01-21T09:13:49","slug":"reducing-scrap-and-restoring-confidence-in-quality-control","status":"publish","type":"post","link":"https:\/\/www.korn-consult.com\/de\/reducing-scrap-and-restoring-confidence-in-quality-control\/","title":{"rendered":"Reduzierung von Ausschuss und Wiederherstellung des Vertrauens in die Qualit\u00e4tskontrolle"},"content":{"rendered":"\n
\n \"\"\n <\/section>\n\n\n
\n
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\n

Ein praxisorientiertes Beratungsprojekt von KCG<\/strong><\/h2>\n

Nach einer deutlichen Kapazit\u00e4tserweiterung stand einer unserer Kunden pl\u00f6tzlich vor einem ernsten Problem: \u00dcber 10 % der Produktion wurden verschrottet. Noch schlimmer war, dass niemand klar erkl\u00e4ren konnte, warum. Teile wurden als NOK eingestuft, doch die vorhandenen Pr\u00fcfsysteme lieferten inkonsistente Ergebnisse \u2013 es fehlten verl\u00e4ssliche Daten f\u00fcr fundierte Entscheidungen.<\/p>\n

Dann wurde KCG hinzugezogen.<\/strong><\/p>\n

Das wahre Problem verstehen<\/strong><\/h3>\n

Unsere Berater begannen dort, wo es am wichtigsten ist \u2013 direkt in der Produktion. Gemeinsam mit dem Kundenteam wurden Prozess, Bauteildesign und Pr\u00fcfsysteme analysiert. Schnell wurde klar: Das Problem lag nicht nur im Prozess, sondern vor allem im Messsystem.<\/p>\n

Bei Toleranzen von \u00b10,2 mm war das bestehende End-of-Line-Messsystem (EOL) nicht in der Lage, stabile und zuverl\u00e4ssige Ergebnisse zu liefern. Die Messstreuung war zu hoch, sodass OK- und NOK-Teile nicht sicher unterschieden werden konnten.<\/p>\n

Von der Erkenntnis zur Umsetzung<\/strong><\/h3>\n

Statt auf eine perfekte langfristige L\u00f6sung zu warten, setzte unser Team auf schnelle, praxisnahe Verbesserungen:<\/p>\n

    \n
  • \n

    Entwicklung und Einf\u00fchrung eines Go\/No-Go-Schnellpr\u00fcfers (ICA) zum sofortigen Schutz der Produktion<\/p>\n<\/li>\n

  • \n

    Workshops beim Kunden mit Brainstorming, Zykluszeitanalyse und Wertstromanalyse<\/p>\n<\/li>\n

  • \n

    Einsatz bew\u00e4hrter Qualit\u00e4tsmethoden wie 5-Why, Ishikawa, MSA (R&R), SPC und 8D zur Absicherung der Ergebnisse und zur Abstimmung der Teams<\/p>\n<\/li>\n<\/ul>\n

    Die Wirkung war sofort sp\u00fcrbar.<\/p>\n

    Ergebnisse, die z\u00e4hlen<\/strong><\/h3>\n
      \n
    • \n

      Ausschussquote von \u00fcber 10 % auf unter 5 % reduziert<\/p>\n<\/li>\n

    • \n

      NOK-Teile werden zuverl\u00e4ssig erkannt, bevor sie den Kunden erreichen<\/p>\n<\/li>\n

    • \n

      Klarer Nachweis, dass Bauteildesign und Prozess die \u00b10,2-mm-Toleranz nicht dauerhaft einhalten k\u00f6nnen<\/p>\n<\/li>\n

    • \n

      Best\u00e4tigung, dass das bestehende EOL-Messkonzept f\u00fcr diese Genauigkeit nicht geeignet ist<\/p>\n<\/li>\n

    • \n

      Entwicklung eines neuen Go\/No-Go-Pr\u00fcfsystems f\u00fcr 100-%-EOL-Pr\u00fcfung mit Dokumentation<\/p>\n<\/li>\n<\/ul>\n

      Das neue Pr\u00fcfsystem erf\u00fcllt die Anforderungen der AIAG MSA (4. Edition)<\/strong> mit deutlich verbesserter Wiederholgenauigkeit und reduzierter Messstreuung.<\/p>\n

      Nachhaltiger Mehrwert<\/strong><\/h3>\n

      Dieses Projekt ging weit \u00fcber die Reduzierung von Ausschuss hinaus. Es stellte das Vertrauen in Qualit\u00e4tsdaten wieder her, erm\u00f6glichte bessere Entscheidungen und lieferte eine robuste, zukunftssichere Pr\u00fcfl\u00f6sung.<\/p>\n

      Bei KCG sind wir \u00fcberzeugt: Echte Verbesserung entsteht, wenn Mensch, Prozess und Messung zusammenwirken \u2013 und wenn L\u00f6sungen praxisnah, schnell und nachhaltig sind.<\/strong><\/h2>\n <\/div>\n <\/div>\n
      \n
      \n
      <\/div>\n <\/div>\n <\/div>\n <\/div>\n<\/section>","protected":false},"excerpt":{"rendered":"","protected":false},"author":3,"featured_media":3592,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[29],"tags":[],"class_list":["post-3596","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-fallstudien"],"acf":[],"yoast_head":"\nReduzierung von Ausschuss und Wiederherstellung des Vertrauens in die Qualit\u00e4tskontrolle - KORN CONSULT GROUP<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.korn-consult.com\/de\/reducing-scrap-and-restoring-confidence-in-quality-control\/\" \/>\n<meta property=\"og:locale\" content=\"de_DE\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Reduzierung von Ausschuss und Wiederherstellung des Vertrauens in die Qualit\u00e4tskontrolle - 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