{"id":3599,"date":"2026-01-21T10:12:41","date_gmt":"2026-01-21T09:12:41","guid":{"rendered":"https:\/\/www.korn-consult.com\/reducing-scrap-and-restoring-confidence-in-quality-control\/"},"modified":"2026-01-21T10:14:48","modified_gmt":"2026-01-21T09:14:48","slug":"reducing-scrap-and-restoring-confidence-in-quality-control","status":"publish","type":"post","link":"https:\/\/www.korn-consult.com\/es\/reducing-scrap-and-restoring-confidence-in-quality-control\/","title":{"rendered":"Reducci\u00f3n del scrap y recuperaci\u00f3n de la confianza en el control de calidad"},"content":{"rendered":"\n
\n \"\"\n <\/section>\n\n\n
\n
\n
\n \n
\n

Un proyecto pr\u00e1ctico de consultor\u00eda de KCG<\/strong><\/h2>\n

Tras una importante ampliaci\u00f3n de capacidad, uno de nuestros clientes se enfrent\u00f3 de repente a un grave problema: m\u00e1s del 10 % de la producci\u00f3n terminaba en scrap. Peor a\u00fan, nadie pod\u00eda explicar claramente por qu\u00e9. Las piezas se rechazaban como NOK, pero los equipos de inspecci\u00f3n existentes daban resultados inconsistentes, lo que imped\u00eda tomar decisiones basadas en datos fiables.<\/p>\n

Entonces entr\u00f3 KCG.<\/strong><\/p>\n

Entender el verdadero problema<\/strong><\/h3>\n

Nuestros consultores empezaron donde m\u00e1s importa: en el \u00e1rea de producci\u00f3n. Junto con el equipo del cliente, analizamos el proceso, el dise\u00f1o de la pieza y los m\u00e9todos de inspecci\u00f3n. Pronto qued\u00f3 claro que el problema no era solo el proceso, sino el sistema de medici\u00f3n.<\/p>\n

Con tolerancias tan estrictas como \u00b10,2 mm, el sistema de medici\u00f3n End-of-Line (EOL) no era capaz de proporcionar resultados estables y fiables. La variaci\u00f3n de medici\u00f3n era demasiado alta para distinguir con seguridad entre piezas OK y NOK.<\/p>\n

De la idea a la acci\u00f3n<\/strong><\/h3>\n

En lugar de esperar una soluci\u00f3n perfecta a largo plazo, el equipo se centr\u00f3 en mejoras r\u00e1pidas y pr\u00e1cticas:<\/p>\n

    \n
  • \n

    Dise\u00f1o e implementaci\u00f3n de un comprobador r\u00e1pido Go \/ No-Go (ICA) para proteger inmediatamente la producci\u00f3n<\/p>\n<\/li>\n

  • \n

    Talleres en planta con brainstorming, an\u00e1lisis de tiempos de ciclo y mapeo de flujo de valor<\/p>\n<\/li>\n

  • \n

    Uso de herramientas de calidad probadas como 5 Why, Ishikawa, MSA (R&R), SPC y 8D para validar los resultados y alinear a los equipos<\/p>\n<\/li>\n<\/ul>\n

    Los resultados fueron inmediatos.<\/p>\n

    Resultados que importan<\/strong><\/h3>\n
      \n
    • \n

      Reducci\u00f3n del scrap de m\u00e1s del 10 % a menos del 5 %<\/p>\n<\/li>\n

    • \n

      Detecci\u00f3n fiable de piezas NOK antes de que lleguen al cliente<\/p>\n<\/li>\n

    • \n

      Evidencia clara de que el dise\u00f1o y el proceso no pueden cumplir de forma consistente \u00b10,2 mm<\/p>\n<\/li>\n

    • \n

      Confirmaci\u00f3n de que el concepto de medici\u00f3n EOL existente no era viable para la precisi\u00f3n requerida<\/p>\n<\/li>\n

    • \n

      Desarrollo de un nuevo dispositivo Go \/ No-Go para inspecci\u00f3n EOL al 100 % con documentaci\u00f3n<\/p>\n<\/li>\n<\/ul>\n

      El nuevo concepto cumple los requisitos de AIAG MSA (4\u00aa edici\u00f3n)<\/strong>, con mejor repetibilidad y menor variaci\u00f3n de medici\u00f3n.<\/p>\n

      Valor duradero<\/strong><\/h3>\n

      Este proyecto no fue solo reducir scrap. Fue restaurar la confianza en los datos de calidad, permitir mejores decisiones y proporcionar una soluci\u00f3n de inspecci\u00f3n robusta y preparada para el futuro.<\/p>\n

      En KCG creemos que la mejora real ocurre cuando personas, procesos y medici\u00f3n trabajan juntos \u2014 y cuando las soluciones son pr\u00e1cticas, r\u00e1pidas y sostenibles.<\/strong><\/h2>\n <\/div>\n <\/div>\n
      \n
      \n
      <\/div>\n <\/div>\n <\/div>\n <\/div>\n<\/section>","protected":false},"excerpt":{"rendered":"","protected":false},"author":3,"featured_media":3593,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[35],"tags":[],"class_list":["post-3599","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-studies-es"],"acf":[],"yoast_head":"\nReducci\u00f3n del scrap y recuperaci\u00f3n de la confianza en el control de calidad - KORN CONSULT GROUP<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.korn-consult.com\/es\/reducing-scrap-and-restoring-confidence-in-quality-control\/\" \/>\n<meta property=\"og:locale\" content=\"es_ES\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Reducci\u00f3n del scrap y recuperaci\u00f3n de la confianza en el control de calidad - 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