The Challenge
What if your production planning process could be 80% faster?
Our client faced a chaotic, uncoordinated supply chain. Global and regional planners worked in silos, causing inefficiencies, delays, and inaccurate forecasting. Factories operated independently without a clear plan, impacting performance.
We stepped in with Lean Six Sigma to bring structure, efficiency, and measurable results.
The Solution
We identified bottlenecks using:
- Swim lane analysis & SIPOC mapping.
- Cause-and-effect matrices & Pareto charts.
- Statistical tools like regression analysis & process capability assessment.
Then, we optimized workflows and trained employees to ensure lasting improvements.
The Impact
Real, measurable results:
- +25% Delivery Performance
- -60% Forecast Variance
- -80% Response Time
- 25% faster throughput time
A streamlined, efficient production planning process that delivers consistent results.
Ready to Transform Your Operations?
KCG drives efficiency, reduces waste, and delivers measurable success.
Let’s discuss how we can optimize your supply chain. Contact us today!
