Discover how we helped a client achieve operational excellence by improving quality, delivery, and efficiency. Through targeted strategies and expert guidance, we implemented sustainable improvements that exceeded expectations.
OBJECTIVE:
- Identify short-term activities & key delivery issues
- Shop-floor optimization to improve OEE
- Scrap reduction & yield increase
- Secure capacity on a shared line
- Recovery plan: Prioritization & follow-up
KEY FOCUS AREAS:
- Production output issues & workflow optimization
- Tier-n supplier management
- Logistics & transportation improvement
- Maintenance for key equipment to enhance uptime
- Forecasting vs. real OEE tracking
- Transparent reporting for efficiency and inventory
KEY ACHIEVEMENTS:
- Internal scrap reduction: 8% → 4.5%
- OEE increase: 82% → 86%
- Daily output rise: 470 pcs/day → 520 pcs/day
- DOH inventory improvement: 0.5 → 2.0
- Raw material DOH: 2.0 → 7.0
- Ivory carpet orange peel scrap reduction: 10% → 0%
At KORN CONSULT GROUP, we are committed to delivering excellence through strategic improvements that drive real results. By enhancing quality, optimizing delivery, and increasing efficiency, we not only met but exceeded our client’s expectations. Our success is measured by the lasting impact we create, ensuring sustainable growth and operational excellence. Let us help you achieve the same. Contact KORN CONSULT GROUP today and take your business to the next level!
