Quality is not accidental, it is the result of effective business processes by KORN CONSULT GROUP®

KORN CONSULT GROUP’S SUPPORT SOLUTIONS

KORN CONSULT GROUP strikes again with another successful project!

Dive into our journey from conception to triumph and witness the power of teamwork in action.

WHAT WAS THE PROBLEM?

Our OEM partner needed a hand to uphold quality and performance standards.

We were there to guide them through, ensuring smooth sailing ahead.

OUR PLAN:

  1. We targeted key quality issues and made sure our shop floor is organized efficiently.
  2. We set standard quality measures and made sure our logistics are aligned with Overall Equipment Effectiveness (OEE).
  3. We kept track of how well our short-term actions are working with transparent reporting.
  4. We tackled specific challenges, like reducing noise at NedCar, dealing with contamination at Tier 1 [RO-IT], and making workplaces better at Tier 1 [MKD].

THE RESULTS:

  1. 85% fewer quality issues in Q2 compared to Q1, with defects reduced from 994 to 138.
  2. Almost 90% fewer problems with short-circuits and metal chips, dropping from 68 defects in Q1 to just 4 in Q2.
  3. No noise or short-strip issues in Q2.
  4. About 83% fewer “RED” alerts, leading to smoother operations from March-April to May-June.

These results are more than just numbers on a page; they are a testament to the incredible capabilities of the KORN CONSULT GROUP Team. With dedication, skill, and a shared commitment to excellence, we have achieved something truly remarkable.

Together, as the KORN CONSULT GROUP Team, we stand poised to tackle new challenges, break new ground, and redefine what is possible. Let us carry forward this momentum with humility, gratitude, and a relentless drive to excel. Because with a team like ours, there is no limit to what we can achieve.